High quality die forging high pressure common rail parts for diesel engines

Description :
Our precision-engineered die-forged high-pressure common rail (HPCR) parts are designed to meet the stringent demands of modern diesel engines. Manufactured using advanced die-forging technology, these components ensure superior strength, durability, and performance under extreme pressures.

Skill parameters :

1. Material & Manufacturing

• Material: High-strength alloy steel (e.g., 42CrMo4, AISI 4140)

• Process: Precision die-forging + CNC machining

• Heat Treatment: Quenched & tempered (HRC 28-32)

• Surface Treatment: Phosphating / Nitriding (optional)

2. Key Parameters

Key Features :
✔ Premium Material : High-grade alloys for exceptional wear and corrosion resistance.
✔ Precision Die-Forging : Enhanced structural integrity and fatigue life.
✔ HPCR Compatibility : Optimized for high-pressure fuel systems (e.g., 2000+ bar).
✔ Engine Efficiency : Improves fuel injection accuracy, reducing emissions and boosting power.
✔ OEM & Aftermarket Fit : Compatible with leading diesel engine controllers and mechanical systems.

Key Applications :

Automotive Industry

• Heavy-duty trucks, buses, and commercial vehicles (e.g., Euro VI/Tier 4 compliant engines).
• High-performance diesel passenger cars.

Off-Road & Industrial Machinery

• Construction equipment (excavators, bulldozers).
• Agricultural machinery (tractors, harvesters).
• Mining and forestry vehicles.

Marine & Power Generation

• Marine diesel engines (yachts, cargo ships).
• Backup power generators and industrial diesel gensets.

FAQ :

1. What are the advantages of die-forged HPCR parts over cast or machined parts?

• Superior Strength: Die-forging enhances grain structure, offering higher fatigue resistance.

• Better Durability: Withstands extreme pressures (2000+ bar) and thermal cycling.

• Tighter Tolerances: Precision-fit for leak-free performance in fuel systems.

2. What pressure ranges do these parts support?

• Standard: 2000–2500 bar (operating), with burst pressure ≥ 3000 bar.

• Custom high-pressure designs available upon request.

3. How do these parts improve engine performance?

• Fuel Efficiency: Precise injection reduces fuel waste.

• Lower Emissions: Cleaner combustion helps meet Euro VI/EPA Tier 4 standards.

• Reliability: Reduced risk of cracks or leaks under high-pressure stress.

4. What certifications do your products have?

• ISO 9001, IATF 16949, and RoHS compliant.

• Material test reports (MTRs) and PPAP documentation available.

5. Can you customize parts for specific engines?

• Yes! We offer tailored solutions for:

  • Material grades (e.g., 42CrMo4, AISI 4140).

  • Coatings (nitriding, DLC).

  • Dimensional adjustments (provide CAD/blueprints).

6. What’s the typical lifespan of these components?

• >10 million pressure cycles under standard conditions.

• Lifespan depends on operating pressure, maintenance, and fuel quality.

We are a leading manufacturer of high performance forged steel components, specializing in the forging industry for 16 years, with decades of closed die forging and advanced metallurgical expertise, we offer unmatched strength, durability and reliability on every component, you are welcome to work with us!

Qingdao Sande Technology Co., Ltd. is located in Qingdao. We are specialized in manufacturing forging, CNC machining and various surface treatments. We have over 16 years of experience.
We have a professional and experienced team of engineers, advanced production and testing equipment, a powerful quality control system, and professional customer service... We will offer professional services, high-quality products and favorable prices. We sincerely welcome domestic and foreign customers to cooperate with us!